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Use Ground Protection Mats for Heavy Equipment

using ground protection mats for heavy equipment

Whether you’re working on turf, concrete, gravel, or residential lawns, ground protection mats help keep your jobsite intact and your client relationships strong. One careless tire rut or patch of torn grass can lead to callbacks, extra costs, or bad reviews.

Ground protection mats are a simple, professional way to prevent surface damage, maintain a cleaner site, and work more efficiently across all terrain.

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Checkers Ground Protection Mats Lifetime Calculator

(Fields highlighted in yellow are editable. Enter your own values to see updated results)

Project Need
# 4x8 sheets
Required
Cost/sheet Useful life (yrs) Cost of Ownership
Upfront Cost Year 1 Year 2 Year 5
Checkers Medium Duty Mat $
Required
7.0 $3,000 $0 $0 $0
Competitor X (HDPE) $
Required
1.0 $4,500 $4,500 $9,000 $22,500
1/2 Plywood (Press treated) $
Required
0.25 $750 $3,000 $6,000 $15,000
← Scroll horizontally to see all columns →

Our Checkers Ground Protection Mats Lifetime Calculator makes it easy to compare the lifetime cost of Checkers mats against competitors and plywood, proving to be the most cost-effective solution for your jobsite needs.

The True Cost of Plywood Ground Protection

While plywood initially seems cost-effective, its many disadvantages and limited durability make it a less practical choice for ground protection compared to more robust alternatives.

Approximate cost of replacing 12 sheets of plywood 4 times per year

  • 1 year = $3,600
  • 2 years = $7,200
  • 5 years = $18,000
  • 10 years = $36,000

Drawbacks of Using Plywood

Plywood is porous, which means it absorbs water easily. This leads to increased weight, weakened structure, and a higher risk of rotting. Over time, plywood sheets can become infested with rodents, insects, and bacteria, raising the likelihood of failure.

The load-bearing ability of plywood is inconsistent, influenced by factors such as wood density, quality, ground conditions, weather, and usage. Maintenance and replacement costs can quickly accumulate, especially since plywood typically has a short usable life. In contrast, products like AlturnaMAT® offer a Limited Lifetime Warranty, ensuring long-term durability and reliability.

Using Plywood for Ground Protection

Plywood is widely used as ground protection for construction and landscaping projects. There are several types available, including softwood and hardwood mats, as well as solid and laminated plywood sheets. However, the load ratings of plywood is often uncertain, varying significantly between sheets and diminishing as the material ages. While plywood might seem like a budget-friendly choice at first, its shorter lifespan compared to HDPE mats often makes it more expensive in the long run. 

Return on Investment (ROI) with Ground Protection Matting

Switching from plywood to Checkers ground protection mats delivers significant cost savings. Compared to the ongoing expense of replacing plywood every three months, the mats pay for themselves in less than 13 months. In your first year alone, you’ll recoup nearly your entire initial investment—plus, select models come with a lifetime warranty for added peace of mind.

100% ROI in just 13 months

  • Year 1 : 95% ROI
  • Year 1 : 182% ROI
  • Year 10 : 950% ROI
  • Year 15 : 1,425% ROI

Our mats are engineered for high load capacity, enhanced traction, and reliable performance in tough conditions. Checkers ground protection mats dramatically outlast plywood, saving you money over time while offering superior safety and durability.

Choosing the right mat depends on your ground conditions, equipment, and frequency of use:

  • Composite Mats: Best for heavy tracked vehicles and frequent reuse
  • Clear Mats: Ideal for turf protection with minimal visual disruption
  • Lightweight Access Mats: For rapid setup by hand or in tight access zones

Benefits of HDPE Ground Protection Mats

Ground Protection Mats Plywood
Lifespan 250+ uses 1–3 jobs
Water Resistant Yes No
Traction Textured surface Poor when wet
Load Bearing Up to 120 tons Low
Waste Factor Reusable High

Common Applications

  • Landscaping
  • Utility and infrastructure work
  • Tree care and stump grinding
  • Concrete and paving
  • Event setup and staging
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Disadvantages of Plywood Mats

  • Absorbs Water and Liquids: This increases weight and accelerates rotting and delamination.
  • Risk of Cross-Contamination: Oils, chemicals, and fluids can be absorbed and transferred.
  • Susceptibility to Pests: Fungi, bacteria, insects, and rodents can easily infest plywood.
  • Lack of Traction: Surfaces can become slippery, posing safety risks for both equipment and personnel.
  • Safety Hazards: Splinters and debris can cause injuries.
  • Inconsistent Strength: Load capacity varies from mat to mat.
  • Short Lifespan: Frequent replacements lead to higher long-term costs.

What Are Ground Protection Mats?

Ground protection mats are high-density polyethylene or composite panels designed to withstand heavy equipment and rough terrain. Unlike plywood or other temporary solutions, they’re reusable, weather-resistant, and built for long-term jobsite performance.

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Key Benefits: 

  • Distribute weight from vehicles and equipment
  • Prevent turf or soft ground from being torn up
  • Reduce mud tracking and site mess
  • Improve traction and safety
  • Withstand loads up to 120 tons depending on the mat

Why Contractors Choose Checkers

  • U.S.-made durability
  • Mats for every ground type and vehicle
  • Bulk order pricing and quick turnaround
  • Expert support from people who know your industry
  • AlturnaMat, VersaMat, LibertyMat, MudTracks, TrakMAT

Featured Products

How to Choose Your Ground Protection Mats

Consider the following:
  • Weight and type of equipment on the site
  • Ground conditions: wet, soft, or uneven?
  • Frequency of use: one-time project or ongoing work
  • Ease of deployment: hand-carry or machine-placed?

Best Ground Protection Mats for Heavy-Duty Jobsites

Choosing the right mat depends on your ground conditions, equipment, and frequency of use:

  • Composite Mats: Best for heavy tracked vehicles and frequent reuse
  • Clear Mats: Ideal for turf protection with minimal visual disruption
  • Lightweight Access Mats: For rapid setup by hand or in tight access zones

Ready to Upgrade Your Jobsite Protection?

Contact us for a quote or talk to one of our application experts. We’ll match you with the right mat for your job and budget.

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