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Heavy-Duty Safety Solutions for Quarry & Mining Sites

Heavy-Duty Safety Solutions for Quarry & Mining Sites

Throughout history, mining has been one of the most dangerous occupations in the world. Although there are plenty of improved safety regulations and technology in the industry, the mining and quarrying industries still operate in tough environments and can pose a real danger to workers if safety procedures and proper equipment are not used on the worksite.
Here are some common dangers workers in the industry can face.

  • Explosions: Flammable chemicals and gases often run through pipes in an underground mine, posing a potential threat of an explosion.
  • Collapses, rock falls, or cave-ins: The roof of a mine can collapse, or rocks and debris can become unstable in a mine or quarry, possibly striking workers.
  • Fires: Due to the flammable chemicals and gases in the mines, there is a potential for fires. Traditional fire suppression systems may not always be suitable for certain mining environments.
  • Electrical hazards: Many mines have electrical equipment that can pose a risk of fire, shock, or arc flash.
  • Dust exposure: Workers are at risk of inhaling dust and debris while working.
  • Vehicle hazards: Industrial vehicles like cement trucks, cranes, or tractors are used at mining and quarrying sites. These vehicles often do not offer great visibility to operators and can put all the workers at the site at risk.
  • Entanglement in machinery: Conveyors, crushers, and screens are commonly used on mining and quarry worksites and pose injury risks for workers.
  • Fall injuries: Workers face risks for falls from height and proximity to dangerous openings.
  • Dermatitis and other skin injuries: Contact with chemical substances and exposure to UV rays cause burns, rashes, and allergic reactions.
  • Occupational injuries: Lifting, carrying, pushing, and pulling heavy loads can cause muscle strain and fatigue.
  • Noise: Industrial equipment used in the confined spaces are loud and can cause permanent hearing loss and tinnitus.
  • Excessive vibration: The use of hand-held power tools can lead to hand-arm vibration syndrome and circulatory problems.
  • Poor ergonomics: Awkward body postures or repetitive movements can result in upper-limb disorders, repetitive strain injury, and other musculoskeletal conditions.

Guide for the Mining Industry

Guide for the Mining Industry

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Safety Standards and Regulations

Federal law holds mine operators responsible for their employees' health and safety. Although the highest risk of serious injury or death to workers is due to hazards involving vehicles and mobile equipment at mines and quarries, other worksite hazards affect worker and business performance.
The Federal Mine Safety and Health Act of 1977 and the Mine Improvement and New Emergency Response Act of 2006 outlines the regulations to help employers provide a safe working environment.  Under the Acts, Mine Safety and Health Administration (MSHA) holds employers responsible for ensuring that workers healthy safe working environment:

  • The immediate notification of minor accidents, injuries, and illnesses.
  • Establishing training programs that fulfill the requirements of the Mine Act
  • Emergency response plans approved and re-certified by MSHA every six months
  • Use of commercially available safety equipment and technology
  • Use of wireless communications and electronic tracking systems approved by the Secretary of Labor
  • Two rescues teams that can respond within half an hour
  • Report of a potentially fatal injury within 15 minutes of the accident

Other penalties and standards for the mining and quarry industry are available from the Department of Labor.

 

How Can Safety Be Improved in Quarry and Mining?

Keeping employees safe in the mining and quarry industry takes adequate planning and training. With the help of dependable and durable safety equipment, keeping workers safe is simple and affordable. Justrite Safety Group is the industry leader in workplace safety equipment. We offer a variety of solutions engineered to withstand extreme loads, harsh terrain, challenging environmental conditions and heavy machinery. Whether you're operating haul trucks on mine sites or managing power cables across drilling platforms, Justrite Safety Groups’ equipment is field-tested and made to last. To help you find the safety equipment that is best suited to your industry, here is a look at equipment intended for use in the quarry and mining industry, as well as a breakdown of various use cases.

 

Wheel Chocks

Heavy equipment or vehicles are often used in the mining industry to transport materials or personnel. Wheel chocks are designed to secure unattended vehicles and equipment and prevent unintentional movement.

Wheel Chocks

Why choose Checkers Wheel Chocks?

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Help reduce costs and waste:

Made from high-quality materials, Checkers wheel chocks are built to last, offering a cost-effective solution that can be used for multiple years.

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Solutions to fit your equipment:

Designed for vehicles with gross operating weights up to 1,600,000 lbs (800 tons) with tire diameters up to 165 inches.

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Lightweight and compact:

We make wheel chocks from Polyurethane which is up to 75% lighter than rubber alternatives but also more durable to the elements and weight. Furthermore, Checkers MC4011 is 23% lighter than our previous version and is the lightest ultra-class mining chock on the market* at 27 pounds, designed to meet NIOSH guidelines for one-person lifts above the shoulder.

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Ergonomic:

Equipped with an external handle for easy grip, even with gloves, and an optimized center of gravity for effortless carrying and safe single-person placement.

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MSHA Compliant:

Meets Mine Safety and Health Administration (MSHA) standards for design and performance, helping ensure regulatory compliance and promoting safer working conditions on mine sites.

Warning Whips

In the quarry and mining industry, visibility is often obstructed by dust, debris, night operation, or inclement weather. Warning whips help large-vehicle operators spot smaller vehicles in settings with reduced visibility, reducing the likelihood of an accident. Warning whips can also be mounted on vehicles and heavy equipment to increase visibility in dangerous working conditions.

Warning Whips

Why choose Checkers Whips?

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Long Lasting Durable Options:

Checkers whips feature a tapered pole to help prevent breakage as the vehicle moves; we also encapsulate our lighted whips to help protect the electronics while at the same time improving lighting over a polycarbonate solution.

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Unmatched Visibility in All Conditions:

Our whips deliver exceptional, near-360 degree visibility whips on the market for improved visibility in fog, low light, and harsh environments, helping reduce accidents.

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Extensive Customization Options:

With the industry’s widest range of whip configurations, including two-tone poles, multiple flag colors, and LED light options, Checkers helps you meet site requirements while improving identification of personnel and equipment.

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Durable, Corrosion-Resistant Construction:

Built with premium materials like stainless steel, our whips are watertight, resistant to corrosion, and less prone to breakage, ensuring long-term reliability in rugged mining environments.

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Made in the USA with Fast Availability:

Locally manufactured and stocked for short lead times, so you get what you need, when you need it.

Cable and Hose Protectors

Electrical cables and hoses that supply power or water are common in the mining industry. However, these cables and hoses pose a potential tripping hazard for workers. If left uncovered, the cables or hoses themselves could be damaged by heavy equipment or vehicles.

Cable Protector

Why Choose Checkers Cable Protectors for Mining?

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Built for Extreme Loads:

Our extreme crossover systems are engineered to withstand the weight of ultra-class mining vehicles and heavy equipment, ensuring reliable protection for cables and hoses.

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Durable, Mine-Ready Construction:

Made from high-strength polyurethane that resists oils, chemicals, abrasions, and harsh weather, ideal for the rugged conditions of surface and underground mining operations.

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High Visibility & Slip Resistance:

Designed with bright colors and textured surfaces to improve safety and visibility for both operators and personnel on foot.

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Modular & Easy to Deploy:

Interlocking design allows for fast setup, flexible configuration, and secure cable management across uneven or temporary surfaces.

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Ready to enhance your event's safety?
Contact us today to learn more about our solutions at:

[email protected]
or call us at
1-800-123-4567

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Keep Your Mining Site Safe and Compliant with Expert Safety Solutions.

Keeping employees safe in the mining and quarry industry takes adequate planning and training. With the help of dependable and durable safety equipment, keeping workers safe is simple and affordable.